The goal of this workshop is to identify key technological issues hindering the widespread usage of fuel cell devices. Three areas will be addressed:
Building off common issues, collaborative projects will be further defined, including project participants and possible funding sources.
Specific ObjectivesA willingness to work collaboratively in the development of high volume applications of fuel cells, including furnishing resources, in-kind work and other active contributions to a project.
Companies and organizations involved in any aspect of the applications of fuel cells including designs, material supply, manufacture, and use.
BackgroundAt the 13th Annual NCMS Technical Conference in Orlando, Florida, a fuel cell workshop identified 14 broad areas for collaboration. In subsequent discussions with the workshop participants, these opportunities were narrowed down to three areas, which are the subject of this two-day workshop.
Monday 9/27 |
|
| 9:00am | Introductions and Workshop Objectives Chuck Ryan, Program manager, NCMS |
| 9:30am | Introduction to Fuel Cells Joseph King, International Fuel Cells |
| 10:15am | Break |
Topic Area: Applying Lower Cost Manufacturing Methods to System Components and Near Net Shape Parts |
|
| 10:30am | Bipolar Plate Processing Jim Dayton, IFC |
| 11:15am | Fabrication of Ultra Low Pt-Loaded
MEAs Using Large-Area Vacuum Deposition Techniques Jim Arps, Southwest Research Institute |
| 12:00pm | Lunch |
| 1:30pm | Electrochemical Technologies for
Low-Cost Manufacturing of Fuel Cell Components Maria Inman, Faraday Technologies |
| 2:15pm | Silicone Gasketing via Screen
Printing Process Roy Harwell, Harwell International |
| 3:00pm | Break |
| 3:15pm | Attack Costs Early and Often:
Predictive Process Management is the Way to High-Volume, Low Cost Fuel
Cell Manufacturing Rob Gardier, Praedictus Corp. |
| 4:00pm | Session Summary and Actions |
| 4:30pm | Adjourn |
| Tuesday 9/28 | |
| 9:00am | Workshop Update Chuck Ryan, NCMS |
| Topic Area: Applying Micro- and Nano-Technologies to Alternative Fuel Cell Configurations and Designs | |
| 9:15am |
Microelectromechanical Systems (MEMS) Manufacturing Technologies as
Applied to the Development of Embedded Micro Fuel-Cells Tubular and Three-Electrode Configurations as Alternative Fuel-Cell Designs: Catch the Wave Michael Miller, SwRI |
| 10:15am | Break |
| 10:30am | Microprocessing and Microdevices Margaret Steinbugler, IFC |
| 11:15am | Session Summary and Actions |
| 12:00pm | Lunch |
| Topic Area: Inspection and Measurement Techniques for Achieving High Dimensional Tolerance | |
| 1:30pm |
Fuel Cell Stack Leak Characterization Ross Bailey, Ballard Power Systems |
| 2:15pm | Preparing for Collaboration |
| 2:30pm | Break |
| 2:45pm | Summarize Topic Areas and General
Discussions about Needs in the Manufacture of Fuel Cells Workshop Participants |
| 3:30pm | Identifying Common Issues,
Defining Collaborative Projects, and Action Steps Chuck Ryan |
| 4:30pm | Adjourn |
Contact: Chuck Ryan, 734-995-4905
The goal of this workshop is to bring together industry, DoD maintenance/logistics, and technology provider organizations to form one or more collaborative projects to extend, explore and validate the production readiness of the Computer Aided Business Integration (CABI) framework that has been defined and prototyped by NCMS Project Endeavor. The CABI framework is an information system architecture implemented with commercial technology that provides a platform for efficient, flexible integration and management of business processes, data, and legacy systems as well as new applications, within an enterprise or across a supply chain, and for Internet E-Commerce. The project will include one or more pilot implementations in the defense maintenance and logistics community and commercial industry.
Attendees from industry and the defense community should be ready to define a business problem with a realistic opportunity for a pilot implementation of a CABI-based solution that will generate conclusions and metrics reasonably representative of a production environment. This will require commitment by management of human and information technology resources. Attendees should be aware of cost share/in-kind requirements and their own company mechanisms for involvement.
Companies planning to attend this session should include a combination of business management as well as technical expertise. Emphasis will be placed on identifying significant opportunities for measurably improving business process performance in engineering, manufacturing, maintenance, and E-commerce/supply chain domains.
NCMS and a consortium of industry and technology provider members have collaborated over two years in Project Endeavor and a Phase 1 pilot under the DoD CTMA program to define and prototype a cost effective, flexible information technology architecture that can be implemented with commercial (COTS) technology across manufacturing industries to get more value from the investment in existing systems and solve problems like:
Achievements have been demonstrated. A follow-on phase is to be proposed.
| 9:00am | Introduction Bill Waddell, Program Manager, NCMS |
| 9:20am | The Target Business Problems Mike Fancher, CEO, Concentus Technology Corporation |
| 10:00am | Review of the CABI Framework and State of the
Technology Jay Ramanathan, CTO, Concentus Technology Corporation |
| 10:45am | Break |
| 11:00am | Readiness Issues, Opportunities Mike Fancher |
| 11:30am | Tobyhanna Pilot Status James Kachmarsky, Tobyhanna Army Depot |
| 12:00pm | Lunch |
| 1:30pm | Discussion of Concepts for Phase 2 Bill Waddell |
| 2:00pm | Break |
| 2:15pm | Defining Possible Collaborative Project(s) and
Project Participants Workshop Participants Bill Waddell |
| 3:30pm | Wrap-up Bill Waddell |
| 4:00pm | Adjourn |
Contact: Bill Waddell, 231-264-9774
The goal of this workshop is to discuss practical ways in which phoscoating can be eliminated from critical metal forming processes; forgings and extrusions. Users and technology providers will jointly consider whether a collaborative project can be formed based on promising technologies, innovative metal forming applications, and the availability of process trials on the shop floor.
NCMS will be seeking user facilities to validate and evaluate promising phoscoating replacements. A history of the phoscoating process and its requirements will enable a focused look at replacement candidates. At least 4 promising technologies will be presented for consideration as a collaborative project foundation.
Senior product and manufacturing engineering and procurement resources responsible for metal forming and metal forming support (procurement, quality, environmental) should consider attending this innovative workshop. Technology providers will rely on the technical assessment of the users to determine whether they should plan for a collaborative offering.
Kinefac Corporation believes that phoscoatings can be replaced for many of the precise metal forming applications and processes currently utilized by U.S. companies. They have agreed to co-lead a workshop for the investigation of this topic with resources from GM Delphi Saginaw.
| 9:00am | Workshop Objectives Kerry Barnett, NCMS |
| 9:30am | The Phoscoating Dilemma Howard Gries, President, Kinefac Corporation |
| 10:30am | Impact of Phoscoating on Future Business Ravi Duggirala, Delphi Saginaw Systems |
| 11:15am | Promising Technology Areas TBD |
| 12:00pm | Lunch |
| 2:00pm | Promising Technologies TBD |
| 3:00pm | Break |
| 3:15pm | Economic Impact of Phoscoating Replacement TBD |
| 4:15pm | Collaborative Opportunities Kerry Barnett |
| 5:15pm | Adjourn |
Contact: Kerry Barnett, 734-995-4974
The goal of this workshop is to identify participants and develop a scope of effort for a set of collaborative projects on the topic of environmentally friendly machining. The primary focus will be on the elimination or minimization of Metal Working Fluids which will have significant impacts on investment cost, variable cost, production system flexibility and environmental concerns. Additional focus areas may include airborne particulates, noise, energy consumption, etc.
This project seeks to identify and integrate available island solutions for environmentally friendly machining, identify technological gaps and pursue development for these needs. This work will form the basis for a complete concept for an environmentally friendly machining production system that will reduce both economic and environmental costs.
Some of the technical challenges to be addressed for such a system include:
Users
Developers
Commercializers
The use of MWFs often comes at great financial and environmental costs. The use of MWFs leads to significant investment and variable costs for MWF system components such as:
For many production systems, particularly high-volume transfer lines, central MWF systems greatly constrain equipment flexibility since machinery must be placed in proximity to the central swarf tunnel. Utilization of MWFs also has environmental consequences, both human and ecological. Oral and physical contact with MWFs for production workers is a concern, as is environment.
| 9:00am | Introductions and Purpose Mike Gnam, NCMS |
| 9:30am | EFM Project Vision Rich Furness, Engineering Specialist, Ford |
| 10:00am | Ford Initiatives Jon Johnson, Ford |
| 10:30am | Break |
| 10:45am | Caterpillar Perspective TBD, Caterpillar |
| 11:15am | Integrating Health & Environment in the Mfg
Enterprise Dr. Bert Erdel, MAPAL |
| 12:00pm | Lunch |
| 1:30pm | Dry Machining in Prismatic Parts Phil Szuba, Ph.D, Manager of R&D , Lamb Technicon |
| 2:00pm | Cross-Huller Perspective Russ Manasse, Cross- Huller (invited) |
| 2:30pm | Break |
| 2:45 pm | Group Discussion of Future Project(s) Rich Furness, Ford |
| 4:00pm | Next Steps Mike Gnam, NCMS |
| 4:30pm | Adjourn |
Contact: Mike Gnam, 734-995-4971
The goal of this workshop is to initiate environmental roadmaps for sectors concerned with their future environmental action plan. NCMS, in partnership with the EPA, is starting a new opportunity for industry sectors to chart their own environmental course into the coming century. The workshop will explain the details of the program and seek input from participants regarding environmental needs. Currently, environmental roadmapping activities are underway for both the construction industry and municipalities.
| 12:00pm | Lunch |
| 1:30pm | The ERI Opportunity Goals, Funding NCMS |
| 2:15pm | Environmental Management Systems and ERI Paul Chalmer, Program Manager, NCMS |
| 2:50pm | Break |
| 3:00pm | Sector Opportunities in ERI Group discussion |
| 4:00pm | Next Steps Group |
| 4:30pm | Adjourn |
Contact: Paul Chalmer, 734-995-4911
The goal of this workshop is to understand and quantify the distortion of large forged aluminum components and develop a means to eliminate or mitigate its effects by design and manufacturing process techniques. The project deliverables will be the analytical models of the parts selected for this study and actual samples produced with both existing and new strategies. Design and manufacturing specifications will be provided for the entire process from concept drawings, best manufacturing practices, to final inspection. A forging knowledge base, consisting of knowledge of the product, tooling, process, shape-sequencing, and material properties will be generated.
This workshop takes a system-level view of the forging process. It touches upon design and processing issues for net shape geometries, materials, dies/tooling, lubricants, and equipment. An emerging project will require resources with expertise in manufacturing processing (tooling, dies, lubricants, equipment, controls), materials science, modeling and analysis, intelligent software systems, and high performance computing.
This workshop will focus on large aluminum forgings, however, elements of the workshop should prove interesting to anyone connected with the manufacture of forgings, from conceptual design through final inspection. The workshop also should be of interest to users of forgings.
The U.S. forging industry provides critical components to products that represent 20% of the gross national product while profits for this highly competitive industry are only on the order of 1 to 2%. The industry has seen a 25% reduction in commercial membership with the loss of over 100 forging plants since 1980. Much of this erosion is the result of manufacturing shifts to competitors in Pacific Rim countries that typically provide government subsidies to their critical-technology areas. To compete successfully, domestic forging companies need to produce quality forgings with shorter lead times and at better value.
| Monday, 9/27 | |
| 12:00pm | Lunch |
| 1:30pm | Introduction and Expectations Daniel Maas, CTO, NCMS |
| 1:50pm | Keynote: Defining Problems and
Requirements from an OEM Perspective - Boeing Brian Dods, Manufacturing Specialist, Boeing St. Louis |
| 2:30pm | Defining Problems and Requirements
from an OEM Perspective – Sikorsky Steve Varanay, Chief, Manufacturing Technology, Sikorsky Aircraft Corporation |
| 3:00pm | Future Requirements for TACOM Vickie Furman, US Army TARDEC |
| 3:20pm | Break |
| 3:40pm | Discuss Challenges Facing the
Forging Industry George Mochnal, Director, Research & Education, Forging Industry Association |
| 4:05pm | Forging Industry efforts to
Improve Forging user Friendliness Bill Richards, Manager of Concurrent Engineering, Alcoa Forged Products |
| 4:30pm | Capabilities of Precision Forgings Phil Keeler, President, Aluminum Precision Products |
| 4:55pm | Summary of what we have learned so
far Bill Kuhlman, Consultant, Metalworking Consultant Group |
| 5:15pm | Adjourn |
| Tuesday, 9/28 | |
| 9:00am | Supply Stream Management to make
Forgings Easier to use John Culp, Manager R&D, Weber Metals |
| 9:20am | Discuss State of the Art of
Aluminum Forging Processes Dennis Masterson, Consultant, Metalworking Consultant Group & DPM Enterprises |
| 9:45am | Discuss State of the Art of
Machine Tools for Machining Aluminum Forgings Rich Curless, Vice President, Technology, Cincinnati Machine |
| 10:10am | Discuss State of the Art of Die
Materials, Die Manufacturing and Lubrication Taylan Altan, Professor & Director, Net Shape Manufacturing, OSU |
| 10:35am | Break |
| 10:50am | Discuss State of the Art of
Residual Stress Measurements George Alers, NIST |
| 11:15am | Discuss State of the Art of
Machining Dynamics Yusuf Altintas (invited), Professor, University of British Columbia |
| 11:40am | Discuss State of the Art of
Machining Process Modeling Paul Bayer, Technical Director, Third Wave Systems |
| 12:00pm | Lunch |
| 1:30pm | Computational Analysis of Forging
Optimization Mike Chiesa, Sandia National Labs |
| 1:50pm | Material Modeling – Constitutive
Models Incorporating Recrystallization Effects Doug Bammann, Sandia National Labs |
| 2:10pm | Forging Advisor System Gerry Ludtka, Senior Development Staff, Oak Ridge National Laboratory |
| 2:40pm | Panel Discussion Bill Kuhlman, Brian Dods, Bill Harris for Steve Varanay, Dennis Masterson, Vickie Furman, George Mochnal |
| 3:10pm | Break |
| 3:30pm | Develop Action Plans All |
Contact: Daniel Maas, 734-995-4934
The goal of this workshop is to structure a project to provide the technology that will forecast the cutting capability of a machining spindle system before it is built and tested. Over the past two years, significant advancements have been made in key components of machining spindles. The same is true of cutting tools, tool coatings, and tool holders. These advancements make feasible a potentially significant increase in productivity, particularly for tough materials that require high cutting torques. However, a fundamental question remains unanswered: "Can a machining system that incorporates these advancements take the aggressive cuts of which they are capable without chattering?" Currently, no one can answer this question adequately, but unless this question is answered, process planning can only offer a starting point; the final process is still a matter of trial-and-error.
Machine tool builders; tool manufacturers; tool coating suppliers; spindle builders; toolholder suppliers; software developers skilled in the integration of mechanical dynamics, motor electromagnetics; and heat transfer.
Tool and tool coating suppliers; motor and motor drive suppliers; bearing suppliers; spindle designers, analyzers, and builders; and representatives from companies that are responsible for assimilating advanced equipment for milling and drilling components made from cast iron, steel, and similar materials.
This project would draw heavily upon the lessons learned under the recent completed NCMS/NIST-ATP Spindles project. Tools, tool coating and tool holders will be in the project scope but fixtures and other items related to workpieces will be secondary considerations.
| 9:00am | Spindle Needs for Automotive Manufacturing Michael Habel, Ford (invited) |
| 9:30am | Design and Analysis of High Performance Motors Dr. Rudolpho Palma, Ford |
| 10:00am | Advanced Motor Drives Don Yost, MTS Automation-Performance Controls |
| 10:30am | Advanced Bearings for Advanced Spindles William Harbottle, Timken |
| 11:00am | Spindle Manufacturing Thomas O'Brien, Setco |
| 11:30am | Spindle Performance Analysis Dr. Jiri Tlusty, Manufacturing Laboratories, Inc. |
| 12:00pm | Lunch |
| 1:30pm | Advanced Tooling Systems –
Tooling and Coatings David Leslie, Star Cutter Joel Erickson, Star Cutter |
| 2:00pm | Advanced Machine Tools for Advanced Spindles Richard Curless, Cincinnati Machine (invited) |
| 2:30pm | Spindle Performance Validation Testing Dr. Thomas Delio, Manufacturing Laboratories, Inc. |
| 3:00pm | Project Scope NCMS |
| 3:30pm | Statement of Work Outline and Schedule NCMS |
| 4:00pm | Open Discussion All |
| 4:30pm | Adjourn |
Contact: Jack McCabe, 734-995-4919
The goal of this workshop is to revolutionize the way parts and complex fluid-filled systems are inspected and tested using nuclear services. Specifically, the workshop will attempt to close the gap between those who need to validate their product and process models and designs and the available state-of-the-art nuclear inspection and testing capabilities. In addition, the session will provide attendees with information on nuclear services, access to industry experts, resources and contacts on collaborating with NCMS and the McClellan reactor facility.
Specific objectives of this workshop are to:
A willingness to work collaboratively in the area of nuclear services including furnishing specific project ideas, resources, in-kind work and other active contributions to defined projects.
Designers, system engineers, NDE inspection staff, QA/QC managers, sales managers, product managers, and line managers. This workshop is targeted to those who are responsible for delivering quality products to meet specific customer expectations, and who have a desire to have a competitive advantage by addressing potential problems before they surface.
This workshop will focus on state of the art methods that will provide valuable knowledge and an approach to managers and staff responsible for designing, manufacturing products, and interfacing with the customer. The McClellan Nuclear Radiation Center will provide some case histories where some of the advanced inspection techniques have yielded cost effective dividends and improved product quality.
| 9:00am | Introductions and Workshop Objectives Connie Philips, Senior Program Manager, NCMS |
| 9:15am | Pyrotechnic Valve Radiometric Analysis William Smith, Project Manager, NASA-SMPT3 Boeing |
| 9:45am | Advanced Radiography Techniques for
Manufacturing Applications Robert McGee, NDE Technical Specialist, Ford Motor Company |
| 10:10am | Neutron Radiography for Industry George Strabel, Staff Specialist NDT, Howmet |
| 10:30am | Break |
| 10:45am | Boron Neutron Capture Therapy Susan Autry-Conwell, BNCT Project Manager, Dept of Neurological Surgery, University of California, Davis |
| 11:15am | Nuclear Research Agenda at the Reactor and How
You Can Participate Dr. Wade Richards, Director of the McClellan Nuclear Radiation Center (MNRC) |
| 11:45am | Workshop Summary and Next Steps for
Participation Connie Philips |
| 12:00pm | Lunch |
Contact: Constance J.S. Philips, 734-995-7051
The goal for this workshop is to complete the formation for a project that will produce a prototype system for the production of large panels using rapid prototyping technology. Several companies have defined project objectives to meet their needs and have begun the process of organizing a collaborative project.
This proposed project is targeted to develop and validate a large panel rapid prototyping system designed by Stratasys, Inc. It is organized as a vertical pilot application team. Specific project resource requirements are not yet identified.
Designers, producers and/or users of large thin panels used in aerospace and automotive applications should attend this session. The technology should be of particular interest to designers for its potential to reduce the time needed to evaluate many styling, form, and fit iterations. Producers and/or users of large thin panels such as outer body panels, fenders, trunk lids, floor pans, and so forth will find this session interesting and rewarding.
Large, thin section panels for automotive, aerospace and other applications are produced today by bending or stamping sheet metal. The stamping process in particular is very time consuming, requiring the development of an expensive die set before panels can be produced for validation. This project will develop the ability to rapidly and economically produce large, thin section panels.
| 9:00am | Session Introduction Tony Haynes, Program Manager, NCMS |
| 9:15am | Automotive Needs Doug Mitchell (Ford) Paul Williams (DaimlerChrysler) |
| 9:30am | Aerospace Needs TBD |
| 9:45am | Break |
| 10:00am | The Proposed Technology Jerry Lehr, Stratasys |
| 11:00am | Project Organization Workshop Tony Haynes |
| 12:00pm | Lunch |
Contact: Tony Haynes, 734-995-4930
The objective of this workshop is to explore requirements for leveraged collaborations between technology end-users and suppliers to facilitate and accelerate technology development, implementation, and replication. Due to ever increasing business pressures, it is imperative to establish leveraged relationships and strive for breakthrough technological innovations. In the cycle of a technology development project, the steps to reach implementation and replication are often the most difficult. It is during these steps that the existence of a true leveraged development relationship is absolutely essential. While this is a general topic, this workshop will specifically address manufacturing innovation for machinery and tooling. The workshop will seek to identify participants and establish a collaborative working group/project to address organizational roles and responsibilities to facilitate manufacturing innovation between equipment suppliers and users.
Persons responsible for or engaged in:
This workshop is motivated by difficulties in the manufacturing technology project development cycle expressed by many NCMS constituencies. Specifically, challenges with initiating leveraged, collaborative projects, project execution speed, and the ability to successfully reach implementation readiness have often been voiced. Various NCMS steering committees and Colloquiums have raised these issues, as have some of our partnering organizations such as the Management Roundtable and various universities. Additionally, the NCMS CTMA (DoD) initiative has expressed interest as it confronts the problems of supply chain development and innovation. This topic has also been a major component of an existing complementary NCMS project, Management of Accelerated Technology Insertion.
| 9:00am | Workshop Overview and Introductions Mike Gnam, NCMS |
| 9:30am | Ford Manufacturing Issues Rich Furness, Ford |
| 10:00am | Pratt & Whitney Perspective TBD, Pratt & Whitney (invited) |
| 10:30am | Break |
| 10:45am | DoD Organic Maintenance Challenges TBD |
| 11:15am | Ford Supply Chain Issues Peter Gable, Ford Purchasing |
| 12:00pm | Lunch |
| 1:30pm | Caterpillar Perspective TBD, Caterpillar |
| 2:00pm | Supplier Perspective Ralph Resnick, CTO, Extrude Hone |
| 2:30pm | Supplier Perspective TBD, Lamb Technicon |
| 3:00pm | Break |
| 3:15pm | Group Discussion of Future Project(s) Rich Furness |
| 4:30pm | Next Steps Mike Gnam |
| 5:00pm | Adjourn |
Contact: Mike Gnam, 734-995-4971
The goal of this workshop is to explore the area of MEMS (microelectromechanical systems) and microtechnology to determine a scope of activities for the formation of a significant effort to speed up the commercialization of MEMS devices. The focus of the workshop will be on identifying both the roadblocks to commercialization and the collaborative R&D efforts needed to overcome these roadblocks. Potential participants on the team that emerges from this workshop include companies interested in MEMs technology, universities, and national laboratories. This team will pursue funding opportunities to drive MEMS and microtechnology toward commercialization.
NCMS members have a strong interest in the MEMS area for future products. At least two critical target areas of MEMS will be identified. This will result in straw man proposal concepts and initial team formation.
Senior product and manufacturing engineering personnel with a basic knowledge of MEMS technology and the impact of this technology on market areas, products, or system design. Both manufacturers of MEMS and OEMs with strong MEMS technology needs are encouraged to attend.
NCMS membership believes that MEMS will have a large impact on the future designs of their systems and products. NCMS will spearhead an effort to form teams in this important emerging area to identify commercialization roadblocks and to form initial proposal concepts.
| 9:00am | Workshop Objectives, MEMS
Opportunities, NCMS Roles W. D. Seelig, NCMS |
| 9:30am | Roadblocks to the
Commercialization of MEMs Dr. Robert Mehalso |
| 10:00am | ATP Interest in MEMS Jack Boudreaux |
| 10:45am | Break |
| 11:00am | Potential Program in Fabrication
Facility Flexibility TBD |
| 11:15am | Potential Program in Modeling and
Software John Gilbert, Microcosm |
| 11:30am | Potential Program in Process
Equipment Jay Sasserath, Plasmatherm |
| 11:45am | Potential program in packaging Ray Rust, PM, Precision Optoelectronic Assembly Project |
| 12:00pm | Lunch/Networking |
| 1:30pm | Group Discussion: Roadblocks,
Priorities and Proposal Opportunities Dr. Robert Mehalso |
| 3:00pm | Proposal and Preliminary Teaming
Discussions • Fabrication facility flexibility • Modeling and Software • Process equipment • Packaging Facilitators: W. D. Seelig, Robert Mehalso, Jack McCabe, and Tony Haynes |
| 4:30pm | Group Discussion and Summary W. D. Seelig |
The following companies and organizations have expressed interest in exploring collaborative opportunities in this workshop:
| Users/OEMs: | Ford, John Deere, Merck, Baxter Healthcare, Kodak, Xerox |
| Fabricators: | Texas Instruments, Cronos, Intellisense |
| Equipment Manufacturers | Ultratech Stepper, Karl Suss, Electronic Visions, ASM Lithography Potomac Photonics, Plasmatherm |
| Software and Modeling: | Tanner, Microcosm Technologies |
| Government Agencies: | NIST |
| Universities: | University of New Mexico, Michigan Tech, University of Michigan |
| National Labs: | Sandia National Labs |
Contact: Wyck Seelig, 734-995-4915
The goal of this workshop is to understand current best practices in the steel production, forging and heat treating industries and how they impact each other. It is also the goal to understand how, by working together, these industries can improve these practices and reduce the negative impact. To illustrate these points, a specific family of components will be used during the workshop when discussing the applicability to the steel, forging and heat treating industries. The challenges in metals processing will be discussed and engineering functional requirements evaluated.
Attendees should walk into this workshop with practical knowledge of the current state of the steel producing, forging or heat treating processes and then leave having learned of opportunities to work with other industries to improve the current state-of-the-art. Attendees should have processing expertise and be willing to discuss and share knowledge of where the industries should be and where they will need to go in order to make the desired leaps in technology development.
Managers and engineers responsible for steel producing, forging and heat treating processing with practical knowledge of these metals processes. Attendees should have the desire to improve their companys competitive position in the marketplace by improving their processes.
As a result of the August, 1998 Joint Vision Roadmap Workshop, a Joint Industry Alliance (JIA) has been formed for the steel, forging, and heat treating industries. The goal of the JIA is to identify and foster research for the required cross-cutting technologies required by all three industries. This workshop is a continuation of this effort to enhance the communication in this metals processing community.
| 9:00am | Introductions and Objectives Tracy Pattok, NCMS |
| 9:15am | JIA Mission and Background David Anderson, AISI |
| 9:45am | Current Industry Conditions Paul Dimitry, MacSteel |
| 10:30am | Break |
| 10:45am | Current Industry Conditions John Hubbard, Bodycote Hinderliter Dave Kuhlmann, Dana |
| 11:30am | Ideal Processing Parameters David Anderson, AISI Robert Gaster, Deere (ASM/HTS) George Pfaffmann, Tocco (ASM/HTS) George Mochnal, FIA |
| 12:00pm | Lunch |
| 1:30pm | Summary of Ideal Processing Parameters All |
| 2:00pm | Definition of Joint Industry Actions All |
| 3:30pm | Break |
| 3:45pm | Action Plan Definition All |
| 4:15pm | Wrap Up Action Items Tracy Pattok, NCMS |
| 4:30pm | Adjourn |
Contact: Tracy Pattok, 734-995-4926
The goal of this workshop is to develop the technology to support the interchangeability between sensors, both contact and non contact, regardless of their unique technology, with minimum programming for both CMMs and on-machine inspection applications in much the same manner that cutting tools are managed utilizing a tool changer.
To form a collaborative effort to identify requirements, evaluate results through pilots and drive the development and application of:
Manufacturing end users and CTMA Depot partners to provide support for pilot applications as well as technology providers in the area of advanced sensors and machine controls, hardware and software.
Anyone involved in manufacture and inspection of prismatic parts.
The proposed work will leverage technology developed in recently completed NGIS I and II Projects.
| 9:00am | Introduction Overview of NGIS I
& II Bill Waddell, NCMS |
| 9:30am | Depot On Machine Inspection
Requirements Robert King, Technology Insertion Engineer, Naval Aviation Depot, Cherry Point, NC |
| 10:15am | Break |
| 10:30am | NGIS Phase I & II Technology Jay Nilsson, Consultant |
| 11:15am | NIST NGIS Program Bill Rippey, NIST |
| 12:00pm | Lunch |
| 1:30pm | Phase III Target Business Problems Bill Waddell |
| 2:15pm | Break |
| 2:30pm | Wrap-Up and Defining Possible
Phase III Collaborative Project Bill Waddell |
| 3:30pm | Adjourn |
Contact: Bill Waddell, 231-264-9774
The goal of this workshop is to introduce the approach known as Solid Free Form Direct Metal Deposition (SFF/DMD) to initiate discussion on how this technology can be applied to the following applications:
Laser Engineered Net ShapingTM (LENSTM), a new technology from Sandia National Laboratory, allows for the direct fabrication of metallic parts and features directly from a CAD file. It is anticipated that several common areas of SFF/DMD development related to the above fields will surface as a result of these discussions and the basis for a collaborative project will be formed.
Potential project participants must be willing to contribute cost share and/or cash resources to any resulting collaborative effort.
The SFF/DMD technology is applicable for any metal end product application; thus, it is expected that attendees will be from all segments of industry. Specific topics that will be discussed will be applicable to users of injection mold tooling, short run manufacturers, as well as a broad array of repair and overhaul applications.
This project is proposed by NCMS-member Optomec and is based upon the Laser Engineered Net ShapingTM (LENSTM) technology out of Sandia National Laboratories.
| 12:00pm | Lunch |
| 1:30pm | Introduction and Background Kerry Barnett, NCMS |
| 1:50pm | SFF/DMD Overview and Video David Keicher, Vice President of R&D, Optomec |
| 2:30pm | SFF/DMD for Injection Molding Rich Plourde, Optomec |
| 2:45pm | Break |
| 3:00pm | SFF/DMD for Repair and Overhaul Terry Feeley, President, Laser Fare |
| 3:15pm | SFF/DMD for Direct Manufacturing Rich Plourde |
| 3:30pm | Questions and User Requirements |
| 4:00pm | NCMS Collaborative Project Ken Johnson |
| 4:30pm | Adjourn |
Contact: Ken Johnson, 734-995-4977
The goal of this workshop is to expose attendees to this new class of technologies known as Volumetric Imaging Systems (VIS4D). This will be done through hands-on participation by attendees via prototype equipment on-site.
Any organization interested in visualization technologies or current users of virtual reality technologies. Participants may also include commercializers of virtual reality technologies that would like to become exposed to a new suite of VR approaches and tools.
This workshop is a continuation of the VIS4D project formation activities within NCMS. Following this morning session will be an afternoon session designed for organizations interested in pursuing further development and beta testing in this area.
| 9:00am | Project Background Ken Johnson, Executive Director, Technologies Research Corporation |
| 9:20am | Global Virtual Reality Technology Overview Bob Andrews, President, Ethereal Technologies |
| 10:00am | Volumetric Imaging Technology Overview Mats Johansson, President, EON Reality |
| 10:30am | Break |
| 10:45am | VIS4D and Autosterescopic
Demonstrations On Site |
| 12:00pm | Lunch |
Contact: Jeff Ceo, 734-995-4936
A new wave of optically based visualization technologies are making their way from Europe to the United States. This family of technologies, championed by the University of Strathclyde in Glasgow, Scotland, and Ethereal Technologies of the U.S., represents a quantum leap over existing virtual reality, or visualization technologies. This workshop is designed to lay the foundation for a collaborative program in which these technologies will be taken forward to commercialization. Participants of this effort will not only have early access via currently existing beta systems, but will also drive the technology toward their specific needs and applications. For a full description of these new technologies as well as beta demonstrations, attendees are encouraged to participate in the morning demonstration session.
Project participants will be required to provide cash and/or cost share to move the technology development forward. Project participants will receive beta VIS4D units in return for their cash contributions. Certain companies may have valuable background technology that would be considered on a cost-share only basis.
Any organization interested in visualization technologies or current users of virtual reality technologies. Participants may also include commercializers of virtual reality technologies that would like to become exposed to a new suite of VR approaches and tools.
This workshop is a continuation of the VIS4D project formation activities within NCMS. This session is designed for organizations interested in pursuing further development and beta testing in this area.
| 12:00pm | Lunch |
| 1:30pm | Project Introduction Jeff Ceo, NCMS |
| 1:45pm | VIS4D Technology Overview Bob Andrews, President, Ethereal Technologies |
| 2:00pm | Research Project Overview Bob Andrews |
| 2:30pm | Participants Roles and Responsibilities Ken Johnson |
| 3:00pm | Break |
| 3:15pm | Project Deliverables Bob Andrews |
| 3:45pm | Project Formation Next Steps Ken Johnson |
| 4:15pm | VIS4D and Autosterescopic
Demonstrations On site |
| 5:00pm | Adjourn |
Contact: Jeff Ceo, 734-995-4936
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